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Author: s | 2025-04-24

The GAM-63 RASCAL was a supersonic air-to-surface missile that was developed by the Bell Aircraft Company.The RASCAL was the United States Air Force's first nuclear armed standoff missile.

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Researchers at the Indian Defence Metallurgical Research Laboratory (DMRL) have used 3D printing to create a revamped fuel injector that could allow for the lower-cost propulsion of ground-to-air missiles. Through the adoption of PBF 3D printing, and the integration of a triangular cross-section into their injector design, the team have been able to consolidate two parts that usually need assembling, into a single, flow-optimized device. In doing so, the engineers say they have not only managed to avoid the use of pricey electron beam welding (EBW), but to build-in unique, latticed weight-reducing elements. A 3D model of the DMRL team’s topologically-optimized fuel injector. Image via the Indian National Academy of Engineering.India’s state-backed missile R&D Ever since 2009, the DMRL’s Novel Manufacturing Technologies Group has been using an Optomec LENS-750 system to print prototype missile parts from steel, titanium and various super alloys. In the process, the group’s engineers have identified the technology’s benefits compared to conventional aerospace production processes, particularly around design freedom and lead times. However, following the success of a similar thruster project at India’s Vikram Sarabhai Space Centre, the researchers have decided to switch away from DED technology, and design a fuel injector of their own. By turning to PBF, the engineers now say that they’ve been able to take an existing missile part, and redesign it in a way that removes the need for supports without hindering its structural integrity. “Due to limitations in conventional manufacturing, designers do not have much flexibility to create parts with a better and efficient design that are lighter and stronger, but instead [they] are forced to design components exclusively for manufacture,” said the team in their paper. “3D printing comes as a solution to manufacture the components as conceptualized, designed and modeled by the designer.”Optical microscopy images of the researchers’ 3D printed missile fuel injector. Image via the Indian National Academy of Engineering.A revamped ticket to the skies For their PBF experiment, the DMRL team chose to redesign a fuel injector part that’s usually used within the reaction control systems of missiles or rockets to provide them with altitude control. Composed of ‘injector’ and ‘ring’ elements, as well as three big holes for fuel and oxidiser output, these components are conventionally produced via CNC machining and EDM, before being fused together with EBW. According to the engineers, producing the device’s elements separately in this way, makes them “overweight” and “compromises their performance and efficiency,” while necessitating the inclusion of supports for its complex internal geometry. By switching to PBF and taking a DfAM approach, on the other hand, the DMRL researchers were able to produce their injector as one print, with a new 66.4° cross-section that enabled it to stand. The GAM-63 RASCAL was a supersonic air-to-surface missile that was developed by the Bell Aircraft Company.The RASCAL was the United States Air Force's first nuclear armed standoff missile.

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Support-free. In their revamp, the team also managed to upgrade the part’s flow paths, as well as removing material from its low-stressed regions and introducing ultra-lightweight lattices into its base. Once the engineers had finished overhauling their fuel injector, they 3D printed a prototype using an EOS-M400 DMLS machine from the IN718 nickel alloy over the course of 30 hours, then subjected it to SEM and mechanical testing. The resulting part was found to feature “well-formed internal cavity regions,” and proved to be “densely built, without any major pores or cracks” to weaken its structural rigidity. Additionally, during testing, the device exhibited a compressive stress resistance of 500 to 600 MPa, as well as impressive hardness and tensile strength properties, that the team said were “superior to those of conventionally melted and cast IN718.”As a result, the researchers concluded that they had successfully proven the viability of their 3D printing-based approach and the end-use potential of their fuel injector. However, they also said that more rig testing is needed to assess their part’s “functional efficiency,” while further analysis could lend help identify further device optimization opportunities. U.S. defense agencies have long-been experimenting with missile 3D printing technologies. Photo via the U.S. Department of Defense. 3D printing’s launch applications As the capabilities of large-format metal 3D printers continue to scale, so do their aerospace applications, and the technology has been tested with extensively by defense agencies around the world. Just last year, research organization ASTRO America proposed building a hypersonic missile production facility following a DARPA-commissioned study, which could potentially be fitted with 3D printers. As part of its own mission to 3D print qualified missile parts, the US Army Research Laboratory has enlisted the help of Senvol and its machine learning software. Using its proprietary AI algorithms, the firm has been contracted to develop a flexible ‘qualification plan,’ that can be applied to any component or additive manufacturing system. Elsewhere, 3D printing has been deployed to manufacture thrusters in the wider aerospace field too, with Agile Space now joining long-term adopters like Launcher and Rocket Lab in using the tech to develop upgraded propulsion systems. The researchers’ findings are detailed in their paper titled “3D Printing of Fuel Injector in IN718 Alloy for Missile Applications,” which was co-authored by Saride Ramesh Kumar, V. Srinivas, G. Jagan Reddy, M. Raghavender Rao and T. Raghu. To stay up to date with the latest 3D printing news, don’t forget to subscribe to the 3D Printing Industry newsletter or follow us on Twitter or liking our page on Facebook.For a deeper dive into additive manufacturing, you can now subscribe to our Youtube channel, featuring discussion, debriefs, and shots of 3D printing in-action.Are you looking

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G/ml). Vậy thể tích H2SO4 cần dùng tối thiểu là: A. 21,1 ml B. 21,5 ml C. 23,4 ml D. 19,6 mlLời giải:Chọn đáp án: BGiải thích: mO = moxit - mkim loại = 4,66 - 3,86 = 0,8g nO = 0,8/16 = 0,05 mol nO = 2nH+ = nH2SO4 = 0,05 mol=> V = (0,05. 98. 100)/(20. 1,14) = 21,5 mlCâu 5: Cho tan hoàn toàn 58 gam hỗn hợp gồm Fe, Cu, Ag trong dung dịch HNO3 2M thu được 0,15 mol NO; 0,05 mol N2O và dung dịch D. Cô cạn dung dịch D, khối lượng muối khan thu được là: A. 120,4 gam B. 89,8 gam C. 116,9 gam D. 110,7 gamLời giải:Chọn đáp án: DGiải thích: mmuối khan = mFe, Cu, Ag + mNO3-Có: nNO3- = 3.nNO + 8.nN2O = 3. 0,15 + 8. 0,05 = 0,85 molmmuối khan = 58 + 0,95. 62 = 110,7 (g)Câu 6: Khi cho 100 g hợp kim gồm có Fe, Cr và Al tác dụng với lượng dư dung dịch NaOH thu được 6,72 lít khí. Lấy bã rắn không tan cho tác dụng với một lượng dư dung dịch HCl (khi không có không khí) thu được 38,08 lít khí. Các thể tích đo ở đktc. Xác định thành phần % của hợp kim.Lời giải:Giải thích: Các phương trình hóa học: 2Al + 2NaOH → 2NaAlO2 + 3H2 (1) z 3z/2Phần không tan là Fe và Cr Fe + 2HCl → FeCl2 + H2 (2) x x Cr + 2HCl → CrCl2 + H2 (3) y ynH2 (1) = 6,72/22,4 = 0,3 molSố mol H2 (2), (3): nH2 (2), (3) = 38,08/22,4 = 1,7 molGọi x, y, z lần lượt là số mol của Fe, Cr, AlTheo bài ra ta có hệ phương trình.Thành phần % theo khối lượng của hỗn hợp là: %mFe = (1,55.56)/100. 100% = 86,8% %mCr = (0,15.52)/100. 100% = 7,8% %mAl = 100% - (86,8% + 7,8%) = 5,4%Câu 7: Cho 13,33 gam hỗn hợp Al, Cu, Mg tác dụng với dung dịch H2SO4 loãng dư thu được dung dịch A, 7,728 lít khí (đktc) và 6,4 gam chất rắn không tan. Cô cạn dung dịch A thu được bao nhiêu gam muối khan? A. 40,05 gam B. 42,25 gam C. 25,35 gam D. 46,65 gamLời giải:Chọn đáp án: AGiải thích: nH2SO4 = nH2 = 0,345 molmAl + mMg = 13,33 – 6,4 = 6,93g=> mmuối = mAl + mMg + mSO42- = 40,05 gamCâu 8: Cho 29 gam hỗn hợp Mg, Zn, Fe tác dụng hết với dung dịch H2SO4 loãng thấy thoát ra V lít khí (đktc). Cô cạn dung dịch sau phản ứng thu được 86,6 gam muối khan.. The GAM-63 RASCAL was a supersonic air-to-surface missile that was developed by the Bell Aircraft Company.The RASCAL was the United States Air Force's first nuclear armed standoff missile. Play Missile Game 3D free. Play Missile Game 3D for free now on Little Games. Missile Game 3D is available to play for free. Play Missile Game 3D online. Missile Game 3D is playable online as an HTML5 game, therefore no